Precision Intelligence · Calcination | DeciTech Tunnel Sintering Furnace Forges Exceptional Performance in Piezoelectric Ceramics
As a professional manufacturer of piezoelectric ceramic core components, DeciTech's tunnel sintering furnace ensures densification of crystalline phase structures and performance stability through precision temperature control and high-efficiency sintering processes, serving as the cornerstone for enhancing dielectric properties and piezoelectric coefficients.
Core Value of Equipment - Laying the Foundation for Crystalline Densification and Performance Stability
Precise Temperature Control, Uniform Sintering
● Multi-zone independent PID intelligent control: Maximum working temperature 1600℃ with ±1℃ accuracy, ensuring uniform crystalline phase growth.
● Unique tunnel-type structure design: Combined with gradient heating/cooling curves, reduces thermal stress cracking risks and improves yield rate by over 20%.
High Efficiency & Energy Savings, Continuous Production
● Fully automatic pusher conveyor system: Enables 24/7 continuous feeding with daily capacity of 500-2000 pieces (size-dependent), 35% lower energy consumption than traditional box furnaces.
● Sealed furnace chamber with inert atmosphere protection (optional nitrogen/hydrogen): Prevents oxidation impurities and ensures material purity.
Intelligent Monitoring, Stability & Reliability
● PLC + HMI integrated control system: Real-time monitoring of temperature, air pressure, conveyor speed, etc., with automatic alarm and data logging for anomalies.
● Modular furnace design: Simplified maintenance, key components exceed 50,000-hour lifespan, annual failure rate <0.5%.
Differentiated Advantage: Proprietary slow-cooling process for piezoelectric ceramics, precisely aligned with PZT (lead zirconate titanate) phase transition points. Ensures piezoelectric constant d33 value fluctuation range ≤3%, empowering high-end sensor and transducer manufacturing.