Precision Intelligence · Pristine Realm | DeciTech Fully Automated Cleaning Line Empowers Piezoelectric Ceramics with Superior Quality
As a professional manufacturer of piezoelectric ceramic core components, Guangdong Deci Technology Co., Ltd. has introduced an internationally leading fully automated cleaning system, establishing a zero-defect clean production chain from raw blanks to finished products.
The equipment strictly complies with IEC 60424-8 (Surface Imperfections of Ferrite Cores) and ASTM B322 (Cleaning Process Standards for Electronic Components), specifically designed for precision cleaning of piezoelectric ceramics such as lead zirconate titanate (PZT) and lead magnesium niobate (PMN). It ensures critical parameters meet military-grade standards, including:
Resonant frequency stability: Δf<sub>r</sub> ≤ ±0.3%
Dielectric loss: tanδ ≤ 0.2%
Core Value of Equipment - Ensuring Piezoelectric Performance Protection
Five-Dimensional Deep Purification System
● Pre-treatment: Customized fixture anti-vibration cushioning to prevent micro-crack generation
● Ultrasonic Matrix: 28/68/132kHz triple-frequency synergy for stubborn contaminant removal
● Vacuum Plasma: Molecular-level surface activation in 0.05Pa-grade vacuum environment
● Countercurrent Rinsing: 18MΩ ultra-pure water circulation system to eliminate secondary contamination
● Intelligent Drying: Gradient temperature control + nitrogen protection for static elimination
Smart Control System Advantages
● MES Data Platform: Real-time monitoring of 12 parameters including pH/conductivity/temperature
● Vision Inspection Module: Automatic identification of cleaning blind spots with 5μm-level precision
● Cloud-Based Process Recipes: Supports one-click switching for 200+ product parameters
● Abnormal Alert System: Auto-triggers three-level emergency response mechanism
Green Production Assurance
● 92% Water Recycling Rate: Waste liquid treatment system complies with RoHS standards
● Modular Design: 70% reduction in maintenance downtime through quick consumable replacement
● Energy Recovery Unit: Achieves over 65% waste heat utilization efficiency
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